Product Introduction
HT-PP700-5 Fully Automatic PP Intermittent Gluing and Rewinding Production Line Technical Introduction DocumentI. Equipment OverviewThe KTPP700-5 fully automatic PP intermittent gluing and rewinding production line is an automated processing machine designed specifically for thin substrates such as PP. It integrates core processes such as intermittent gluing, pleating, and rewinding. Using PLC control and touch screen operation, it automates the entire production process from material loading to finished product rewinding. It is widely applicable to precision processing in filter materials, packaging materials, and other fields, significantly improving production efficiency and product consistency.II. Features1. Automated Continuous ProductionThe equipment integrates gluing, pleating, and rewinding processes. Once the raw material roll (maximum roll diameter ≤1200mm) is loaded, the entire process is completed without manual intervention. The production speed ranges from 4-27m/min and can be flexibly adjusted according to demand. Compared to traditional manual or single-machine step-by-step operations, production efficiency is increased by over 40%.2. Precision Processing GuaranteeGluing Accuracy: The spacing between the glue strips is stably controlled at 25.4mm, and the number of glue strips reaches 2 x 26 pieces, ensuring uniform and consistent gluing.Pleat Accuracy: Pleat heights range from 8 to 100mm, with high molding accuracy, meeting the pleating process requirements for filter core materials and packaging materials of varying specifications.Component Reliability: Utilizing components from renowned brands such as Mitsubishi and Schneider, the PLC control logic is stable, the touchscreen is convenient, and the equipment has a low failure rate.3. Flexible AdaptabilityMaterial Compatibility: The machine can process a variety of thin PP substrates and can also be expanded to similar thin materials (such as filter paper and composite membranes).Process Compatibility: The wide adjustment range of pleat height from 8 to 100mm, combined with adjustable production speeds, allows for quick switching between production modes for different product specifications.Environmental Compatibility: The operating air pressure is only 0.6 MPa, sufficient for conventional industrial air. The 380V/50Hz power supply is compatible with most factory power systems.4. Intelligence and Operational AdvantagesOperational Interface: Fully Chinese touchscreen operation, with parameter settings and production status visualized, allows operators to easily master the process after simple training.Easy Maintenance: The modular design allows for easy disassembly and maintenance of key components (such as the gluer and pleating mechanism). The gluer's 50L capacity reduces maintenance costs associated with frequent glue refills.III. Application AreasThis production line primarily serves the filtration materials and packaging industries. Typical applications include:Filtration Industry: PP pleat forming and gluing for automotive filter cores and air purifier filter elements;Packaging Industry: PP pleat and structural adhesive composite processing for high-end gift packaging and special cushioning packaging;Other Industries: Precision pleating of thin PP components for medical consumables.IV. Installation and Maintenance RecommendationsInstallation Requirements: Ensure the machine is placed on a level surface, leaving at least 1.5m of clearance for operation and maintenance. Connect the machine to a 380V/50Hz power source and a stable 0.6MPa air supply. Initialize the parameters on the touchscreen and start production.Daily Maintenance:Before production daily, check the gluer capacity (at least 1/3 capacity) and air supply pressure.Clean the pleating mechanism and gluing components weekly to remove any debris.Lubricate and maintain transmission components (such as rollers and gears) monthly, and check the operating status of the PLC.
